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·圆盘造球机 Disc Balling Machine

圆盘造球机 Disc Balling Machine

圆盘造球机用于铁矿粉造球,它是各类球团厂的主要配套设备之一。圆盘造球机是在吸收国内外先进经验后设计研制而成的。产品采用电动旋转刮刀刮盘面拨粒造球,适应性强;倾角和转速均可调;结构形式为简洁的逆流式,安装方便,易于维护;生产能力强,效率高,产量大。主要技术指标在国内已达到领先地位,并占据80%的国内市场份额。

Disc balling machines are used for iron ore balling. They are one of the main kinds of supporting equipment in various pelletizing plants. Disc balling machines are designed and developed after absorption of advanced experience both at home and abroad. The products adopt electric rotary scraper and scraping disc side particle balls which have strong adaptability. The inclination angle and rotating speed can both be adjusted and the structure is of brief counter flow type, which is easy for installation and maintenance. They are very productive and highly efficient. Their main technical indicators are in the leading position in China and occupy 80% of the domestic market share.

本厂可根据用户需要,设计制造不同规格型号的圆盘造球机。

Our factory can design and manufacture disc balling machines of different specifications and models according to the needs of users.

1、用途:圆盘造球机粒度均匀,强度好,生球合格率率,可广泛应用于冶金、建材、矿山、化工及其他部门。

1. Application: The disc balling machines have uniform particle size, high strength, and high qualification rate of green pallet. They are widely applied in metallurgy, building material, mining, chemicals and other sectors.

2、结构及特点:主传动部分主要分为主轴套筒结构,回转支撑无轴传动,对伞齿轮传动等几种结构形式。主轴套筒结构承载能力大,随不均匀载荷能力强,适合在冶金口等各类烧结球团生产中使用;回转支撑无轴传动形式结构简单,传动平稳,但成本较高;伞齿轮传动结构成本低、适合规格较小,产量较低的圆盘造球机。

2. Structure and Characteristics: The main driving parts are mainly of main shaft sleeve structure, slewing ring shaftless transmission structure, and bevel gear transmission structure. The main shaft sleeve structure has strong bearing capacity and strong ability of bearing uneven load. They are suitable to be used in the production of various sinter balls such as metallurgy. The slewing ring shaftless transmission structure is characterized by simple structure, smooth transmission, and high costs. The bevel gear transmission structure is characterized by low cost which are suitable for disc balling machine of small specification and low yield.

盘面刮刀有固定式和旋转式,固定刮刀结构简单、成本低廉;旋转刮刀提高成球率及均匀性,生产效率高。盘面倾角和运转速度可根据制粒工艺要求(粒度的大小、产量的高低等)

Disc face scrappers are divided into stationary ones and rotary ones. The stationary ones is simple in structure and low in cost. The rotary ones however can increase granulation rate, improve uniformity and enjoy high production efficiency. The inclination angle and rotation speed can be designed according to the requirements of granulation technology (such as granule size, productivity, etc).

3、我厂生产造球机设计能力达Φ8m,现已生产过的****造球机Φ6m。

3. The designed capacity of balling mills manufactured by our factory reaches Φ8m. The largest balling mill already manufactured is Φ6m.

4、主要圆盘造球机的技术参数

4. Technical parameters of main disc balling machine

技术参数

规格名称 ф7000 ф6000 ф5500 ф5000 ф4500 ф4200 ф3500 ф3000
造球盘直径 m 7 6 5.5 5 4.5 4.2 3.5 3
造球盘边高 m 0.7 0.7 0.7 0.6 0.6 0.45 0.45 0.4
造球盘转速 r/min 4~5 7~8.5 7~8.5 2~8 3~9 8.41 10.5 12.3
造球盘倾角 0 40~55 40~55 40~55 40~55 40~55 40~55 40~55 40~55
生产能力 t/h 50~60 30~45 25~40 20~30 15~20 12 5~10 3~7
电机功率 kw 160 110 110 55 55 55 30 30
刮刀   旋转式 旋转式 旋转式 旋转式 旋转式 固定式 固定式 固定式
参考重量 t 61.5 44.2 43.3 27 26 16 12.5 10.5

圆盘造球机 Disc Balling Machine

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