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·SKYHC型圆筒混合机 Drum Mixer

SKYHC型圆筒混合机 Drum Mixer

1、用途:圆筒混合机是烧结、球团系统中重要设备之一,可用于原料混合、制粒、滚煤等多种用途,满足烧结机对原料的要求。

1. Application: Drum mixers are one of the important types of equipment in the sintering and pelleting system. They can be used for many purposes such as raw material blending, pelletization, and coal coating to meet the requirements of sintering machines for raw materials.

2、结构及特点:圆筒混合机的传动结构主要有齿轮传动及胶轮传动两种。齿轮圈传动具有传动扭矩大、寿命长等特点,但噪音较大;胶轮传动可用实心或空心充气轮胎,具有传动平稳、噪音低等特点,但胶轮磨损较大,更换资数多。胶轮传动的传动装置根据用户要求可置于中间或两端,所有设备都有左右传动安装形式。

2. Structure and Characteristic: The transmission structures of drum mixers are mainly divided into two types, gear transmission structure and rubber tire transmission structure. Gear transmission structure has the characteristics of large driving torque, long service life, but loud produced noise. Rubber tire transmission structure can use solid or hollow pneumatic tire which has the characteristics of smooth transmission, low noise, but large rubber tire abrasion and many times of replacement. The transmission mechanism can be placed in the middle or at two ends according to the requirements of user. All equipment has the installation form of left and right transmission.

(一)  用途:圆筒混合机是烧结、球团系统中重要设备之一,可用于原料混合、制粒、滚煤等多种用途,满足烧结机对原料的要求。

(I) Application: Drum mixers are one of the important types of equipment in the sintering and pelleting system. They can be used for many purposes such as raw material blending, pelletization, and coal coating to meet the requirements of sintering machines for raw materials.

(二)  结构及特点:圆筒混合机的传运结构主要有齿轮传动及胶轮传动两种。齿轮齿圈传动具有传动扭矩大、寿命长等特点,但噪音较大;胶轮传动可用实心或空心充气轮胎,具有传动平稳、噪音低等特点,但胶轮磨损较大,更换次数多。胶轮传动的传动装置根据用户要求可置于中间或两端,所有设备都有左右传动安装形式。

(II) Structure and Characteristic: The transmission structures of drum mixers are mainly divided into two types, gear transmission structure and rubber tire transmission structure. Gear transmission structure has the characteristics of large driving torque, long service life, but loud produced noise. Rubber tire transmission structure can use solid or hollow pneumatic tire which has the characteristics of smooth transmission, low noise, but large rubber tire abrasion and many times of replacement. The transmission mechanism can be placed in the middle or at two ends according to the requirements of user. All equipment has the installation form of left and right transmission.

为了提高混料效果,筒体内装有扬料板;为了防止粘料,筒体内还装有整体或部分衬板。衬板有金属、耐磨橡胶、含油尼龙、高分子材料等多种形式供用户选择。

To improve the effects of material mixing, the drum is equipped with raising material board. To prevent sticking of materials, the drum is also equipped with entire or partial lining plates. The lining plates can be made of metal, wear-resisting rubber, oil-bearing nylon, high molecular material, etc for users’ choices.

(三)圆筒机的倾角:应根据混合时间及混合机的作用确定。一般情况下一混不大于3º,二混约为1.5º.

(III) Inclination Angle of Drum Mixer: The inclination angle shall be determined according to mixing time and functions of mixer. Normally, it shall not be larger than 3º during the first mixture and shall be 1.5º during the second mixture.

(四)混合时间:根据实践经验混合时间一般可定为不少于5分钟,其中一混约定俗成分钟,二混约3分钟。混合时间与原料的各类,成球性有很大关系。

(IV) Mixing Time: According to practical experience, the mixing time can normally be fixed to be not shorter than 5 minutes. The time shall be fixed during the first mixture and shall be 3 minutes during the second mixture. The time of mixing largely depends on the type of raw material and balling.

(五)圆混机的填充率:一混为10~20%,二混为10~15%左右。

(V) Fill Ratio of Drum Mixer: 10~20% during the first mixture and around 10~15% during the second mixture.

(六)我厂生产过的****圆混机Φ3.8×15m、Φ3×12m(胶轮)。

(VI) The largest drum mixer manufactured by our factory is Φ3.8×15m and Φ3×12m in rubber tire.

(七)主要圆混合机的技术参数如下:

(VII) The main technical parameters of drum mixers are as follows:

技术参数Ⅰ

型号规格 SKYHC 3090 SKYHC 30120 SKYHC 30120 SKYHC 30120 SKYHC 30120 SKYHC 32120
圆筒直径 mm 3000 3000 3000 3000 3000 3200
圆筒长度 mm 9000 12000 12000 12000 12000 12000
筒体转速 r/min 7 6.144 7.5 6.787 7 6.5
筒体倾角 0 4 2.5 1.5 0.75 2.5 2.29
处理量 t/h 340-430 400 380-420 142 325-410 500-600
物料堆比重 t/m3 1.7 1.8 1.7 1.6 1.7 1.7
填充率 % 6.88-8.7 17.254 101 13 12.25 16.43
电机功率 kw 132 200 132 280 220 400
重量 t 73 157 100 105 79 97
配烧结机 m2 132 132 198 132 2×132 2×90

技术参数Ⅱ

型号规格 SKYHC 32120 SKYHC 32120 SKYHC 32120 SKYHC 32120 SKYHC 32130 SKYHC 32160
圆筒直径 mm 3200 3200 3200 3200 3200 3200
圆筒长度 mm 12000 12000 12000 12000 12000 12000
筒体转速 r/min 6.5 7 7 7 7 6
筒体倾角 0 2 2 2.2 2.5 2.5 1.3
处理量 t/h 440-560 240-390 504-580 325-410 612-734 250-300
物料堆比重 t/m3 1.7 1.7 1.7 1.7 1.7 1.7
填充率 % 14.8 13.02-14.94 15.44 12.25 15.34-18.4 9.03
电机功率 kw 250 220 250 220 400 400
重量 t 137.5 98 126 79 162.2 127
配烧结机 m2 198 2×30 198 2×132 240 2×90

技术参数Ⅲ

型号规格 SKYHC 33140 SKYHC 35140 SKYHC 35140 SKYHC 3680 SKYHC 36130 SKYHC 36140
圆筒直径 mm 3300 3500 3500 3600 3600 3600
圆筒长度 mm 14000 14000 14000 8000 13000 14000
筒体转速 r/min 7 6.4 7 6.78 7 6.5
筒体倾角 0 2.5 1.5 1.8 2.5 2 2.5
处理量 t/h 436-502 340-390 520-600 842-1010 730-930 780-900
物料堆比重 t/m3 1.9 1.7 1.8 1.6 1.7 1.9
填充率 % 12.34 11.77-13.5 12.94 16.1-19.3 7.9-19.9 13.1
电机功率 kw 400 400 400 280 450 500
重量 t 142 125 158 97 215 173
配烧结机 m2 2×40 2×30 180 360 132 2×40

技术参数Ⅳ

型号规格 SKYHC 36140 SKYHC 36160 SKYHC 36160 SKYHC 3895 SKYHC 38140 SKYHC 38140
圆筒直径 mm 3,600 3,600 3,600 3,800 3,800 3,800
圆筒长度 mm 14,000 16,000 16,000 9,500 14,000 14,000
筒体转速 r/min 6.6 7.5 7.5 6.5 6.5 6.5
筒体倾角 0 2.5 2.3 2 2.6 2.5 2.5
处理量 t/h 820-1000 350-400 380-420 1128-1357 842-1010 765-895
物料堆比重 t/m3 1.8 1.7 18 1.7 1.7 1.7
填充率 % 14.52 13.42 7.29-8.06 17.2-20.7 14.2-17.05 12.13
电机功率 kw 500 500 355 315 500 500
重量 t 173 198 183.59 172 196 196
配烧结机 m2 180 170 198 450 360 238

技术参数Ⅴ

型号规格   SKYHC 38140 SKYHC 38170 SKYHC 38170 SKYHC 38170 SKYHC 4080 SKYHC 40180
圆筒直径 mm 3,800 3,800 3,800 3,800 4,000 4,000
圆筒长度 mm 14,000 17,000 17,000 17,000 8,040 18,000
筒体转速 r/min 6.5 5.5-7.5 6.5 5.5-7.5 8.6 8.5
筒体倾角 0 2.7 1.5 1.5 3 1.1 1.1
处理量 t/h 940-1080 460-510 510-580 440-516   325-410
物料堆比重 t/m3 1.7 1.7 1.7 1.7 1.1-1.3 1.7
填充率 % 13.85 10.71-14.58 12.66 10.09-13.76   10.05
电机功率 kw 500 630 560 355 710 710
重量 t 196.5 194.7 194.7 219 100.4 278
配烧结机 m2 360 198 198 198   2×132

技术参数Ⅵ

型号规格 SKYHC 40180 SKYHC 44170 SKYHC 44200 SKYHC 50130 SKYHC 51245
圆筒直径 mm 4,000 4,400 4,400 5,000 5,100
圆筒长度 mm 18,000 17,000 20,000 13,000 24,500
筒体转速 r/min 8.5 6.5 6 2-5 5.6
筒体倾角 0 1.1 1.2 2.2 7 2.5
处理量 t/h 325-410 612-734 950-1093 708 1150
物料堆比重 t/m3 1.7 1.7 1.7 2.2-2.3 2
填充率 % 10.05 15.53 11.82-13.59   9.12
电机功率 kw 710 800 900 250 1,000
重量 t 278 297.5 294.7    
配烧结机 m2 2×132 240 360 500 360

技术参数Ⅶ

型号规格 SKYHJ 2568 SKYHJ 2890 SKYHJ 28100 SKYHJ 3090 SKYHJ 32120 SKYHJ 32140
圆筒直径 mm 2,500 2,800 2,800 3,000 3,200 3,200
圆筒长度 mm 6,800 9,000 10,000 9,000 12,000 14,000
筒体转速 r/min 7 6 7 7.5 6.5-9 7
筒体倾角 0 2.5 2 3 1.5 0.75 1.6
处理量 t/h 200 292-336 400 190-220 142-180 295-340
物料堆比重 t/m3 1.7 1.7 1.7 1.7 1.8 1.7
填充率 %   16.1 12.65 9.6 13 11.48
电机功率 kw 75 132 160 160 185 220
重量 t 47 62 67 70 102 110
配烧结机 m2 180 180 75 198 360 180

SKYHC型圆筒混合机 Drum Mixer

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